酒井 正俊

Electrophotography is a digital, on-demand, dry, and page printing technique that operates based on toner particles of electronic materials using an electrostatic force and generates an electrical circuit via distribution of the toner particles. We developed a 10 μm linewidth resolution with various electronic materials, including conductors, semiconductors, and insulators, without any chemical pretreatments on the substrate films, while a 5 μm resolution was also possible for limited materials. The electrical resistivity of the printed Ag–Ni after an intense pulse light sintering was comparable to that of commercial indium tin oxide transparent films.

The metal–insulator transition induced by the gate electric field in the charge order phase of the α-(BEDT-TTF)2I3 single-crystal field-effect transistor (FET) structure was clearly observed near the phase transition temperature. An abrupt increase in the electrical conductance induced by the applied gate electric field was evident, which corresponds to the partial dissolution of the charge order phase triggered by the gate electric field. The estimated nominal dissolved charge order region (i.e., the gate-induced metallic region) was overestimated in 130–150 K, suggesting additional effects such as Joule heating. On the other hand, in the lower temperature region below 120 K, the corresponding dissolved charge order was several monolayers of BEDT-TTF, suggesting that it is possible to dissolve the charge order phase within the bistable temperature region.

Printed electronics are a set of additive manufacturing methods for creating future flexible electronics on thin polymeric sheets. We proposed the toner-type, dry, page-printing of Ag–Ni composite conductive particles on flexible plastic sheets without pre-treatment. No chemical solvents are necessary to compose the inks of the electronic materials used for the toner-type printing, and no chemical treatment is required for the plastic film substrate surface. In addition, multilayer printing is simple when using toner printing because previously printed materials do not need to be resolved; furthermore, composing the thick films of the electronic materials is relatively simple. In this study, we fabricated an Ag–Ni composite toner to improve the fluidity of the toner particles compared to bare Ag particles. We successfully printed IC peripheral circuits at a resolution of 0.20 mm and demonstrated that the actual electrical circuit pattern can be formed using our method.